The component is not subject to heavy mechanical loads, but has to have perfect pressure tightness with high reliability. One automotive casting designed by the Italian engineers is a cover for a pneumatic valve in a braking system, mainly used in heavy duty machines. This allowed the company to reach required quality levels without affecting production costs. Tecnopress S.p.A., Italy, has applied the methodology of virtual experimentation with MAGMASOFT ® to enhance production processes of automotive components for many years. This ideally takes place simultaneously with the tool design during the planning phase. Therefore, establishing a robust process design is crucial in order to establish an optimized process window. This can lead to air entrapment or incompletely filled parts. One of the key drawbacks of the process is the inherent high metal flow velocity resulting in an extremely turbulent filling behavior. This casting process offers a competitive manufacturing route for mass production, as a high productivity goes together with high precision components. Die-casting is one of the key processes for the production of automotive components.
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